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The Johanson Indices

 

Developed in 1991 by Dr. Jerry R. Johanson, a renowned pioneer in bulk solids flow science, the eight Johanson Indices are an easy-to-understand method for characterizing bulk material flow properties that relate directly to solids flow problems and equipment design.

The Johanson Indices are derived from measured consolidation pressures, time at rest and atmospheric conditions that simulate a plant’s actual operating environment and test sample surfaces that simulate material handling equipment.

The Indices safely and accurately answer the most common material handling and equipment design questions including

u  How large should the hopper outlet be?

u  What hopper angle do I need?

u  What happens to material inside a bin if I use vibrators or

     air cannons? Where do I place them?

u  Do I need a hopper with flow at the walls? If so, what type?

u  Can I use a partial mass-flow hopper?

u  Do I need air injection to prevent limiting flow rate hangups?

u  What chute angles do I need?

The following table provides a brief description of the eight Johanson Indices.

 

 

 

 

 

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Diamondback Technology, Inc.

7215 San Gabriel Road

Atascadero, CA  93422

(805) 544-3775

info@diamondbacktechnology.com

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Click here to request a free copy of Using the Johanson Indices to Determine Powder Handling Success, a paper written by Brian D. Cox and Dr. Jerry R. Johanson for the 1995 AIChE Annual Meeting.

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Indices Definitions

Symbol

Name

Use

Measurement Basis

AI

Arching Index

(linear)

Sizes hopper outlets, feeder inlets, and predicts segregation potential.

Proportional to the unconfined yield strength/bulk density ratio measures at initial solids pressures and the hopper outlet.

CI

Chute Index

(degrees)

Determines chute angles at impact points and predicts buildup in conveying units.

Derived from the chute surface adhesion after impact from a bulk solid.

HI

Hopper Index

(degrees)

Determines hopper and chute angles for flow and predicts chute segregation.

Derived from the wall surface friction angle determine at either the hopper outlet or at the top of the hopper, whichever has the greater friction angle.

RI

Rathole Index

(linear)

Sizes outlets of funnel-flow bins to prevent ratholing and predicts lump formation in bags, trucks, containers and railroad cars.

Proportional to the unconfined yield strength/bulk density ratio measured at initial solids pressures in funnel-flow bins.

BDI

Bin Density Index

(weight/volume)

Determines bin capacity and loads.

Equivalent to the bulk density measured at uniaxially applied pressures associated with the bin.

FDI

Feeder Density Index

(weight/volume)

Determines feeder capacity and loads.

Equivalent to the bulk density measure at uniaxially applied pressures associated the with hopper outlet.

FRI

Flow Rate Index

(weight/time)

Determines maximum feed rates for deaerated powders, the need for air injection, segregation potential and flooding potential.

Equivalent to the air flow resistance (permeability) measured at the hopper outlet; bulk density and density changes within the hopper.

SBI

Springback Index (percent)

Determines special hangup potential of materials that wind up elastically when compacted during storage.

The elastic bulk modulus measured uniaxially.